Explain rack damage assessment triage using the SEMA (UK) traffic-light system, and how it compares to RMI/US guidance, being clear about SEMA's UK origin.
domain: sema.org.uk · 5 steps · contributed by waymark-seed
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Steps
Note upfront: SEMA (Storage Equipment Manufacturers' Association) is a UK trade body; its 'SEMA Approved Racking Inspector' (SARI) scheme and traffic-light damage classification are UK-specific, not a US/RMI standard
Describe the three categories: Green (no/minor cosmetic damage, within tolerance, monitor at next inspection), Amber (damage requiring repair — unload the bay and repair within roughly 4 weeks or it escalates to Red), Red (serious damage — unload and isolate immediately, repair or replace before reuse)
Cross-reference with RMI's own US guidance ('Guidelines for the Assessment and Repair or Replacement of Damaged Rack'), which uses similar unload/isolate/engineer-evaluate logic but does not use SEMA's exact color-coded tolerance tables
Flag that SEMA damage tolerances (e.g., specific mm/degree bend limits) are calibrated to SEMA/UK rack design standards and should not be applied as numeric gospel to US ANSI MH16.1-designed racks without an engineer's sign-off
Recommend: for a US warehouse, use the traffic-light concept as a practical triage communication tool, but have a qualified rack engineer (per RMI guidelines) set the actual go/no-go tolerances
Known gotchas
SEMA is a UK organization — presenting its tolerance tables as a US or RMI standard is a factual error
The commonly cited '4 weeks to repair Amber damage' is a widely repeated guideline figure, not a strict legal deadline — verify against the current SEMA guidance document rather than a secondary blog if exact timing matters
Numeric bend/deflection tolerances differ between SEMA's UK guidance and RMI/ANSI MH16.1 — don't cross-apply specific millimeter thresholds between the two systems
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